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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Inspection and Test33%- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. First Article Inspection (FAI)
  • 3. Final Inspection
  • 4. In-Process Inspection (IPI)
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Drawing types and views
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Symbols and abbreviations
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. OC curves
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection
Topic 2: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. Material Review Board (MRB)
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. 5 Whys, Fishbone diagrams
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)
Topic 3: Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Pin gauges, thread gauges, ring gauges
  • 3. Dial indicators
  • 4. Micrometers (outside, inside, depth)
  • 5. Calipers (dial, digital, vernier)
  • 6. Height gauges
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Surface plates and height standards
  • 3. Thread measuring wires
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Optical comparators (shadow graphs)
- Measurement Techniques
  • 1. Angular measurement
  • 2. Linear and dimensional measurement
  • 3. Thread measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Surface finish measurement
Topic 4: Technical Mathematics19%- Algebra
  • 1. Transposition of formulas
  • 2. Ratio and proportion
  • 3. Linear equations
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions

ASQ Certified Quality Inspector Sample Questions:

A part must not be deformed when it is pressed together between two other parts. The inspector will test its ability to endure this pressure by using which of the following tests?
Response:

  • A. Force
  • B. Torque
  • C. Tension
  • D. Compression
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

The variation that is inherent in a process and generally not controllable by the process operator is called which of the following?
Response:

  • A. Statistical Process Control
  • B. Common cause variation
  • C. Special cause variation
  • D. Measurement error
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

You set up your surface gage support rods at a 90 degree angle and to be as short as possible to eliminate what type of error?
Response:

  • A. Parallelism
  • B. Parallax
  • C. Cantilever effect
  • D. Cosine
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

Which of the following diagrams assists in identifying interrelationships?
Response:

  • A. Fault Tree Diagram
  • B. Cause and Effect Diagram
  • C. Pareto Diagram
  • D. Scatter Diagram
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

Which of the following statements best applies to the coordinate measuring machine?
Response:

  • A. The Y axis is horizontal from front to back
  • B. All of the above
  • C. The Z axis is vertical
  • D. It can be used to measure roundness and radi
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

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