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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation - Damage assessment and prioritization |
| Topic 2: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application |
| Topic 3: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - Inspection methods and technique selection - Records review and baseline data collection - TML/CML selection and measurement planning |
| Topic 4: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Documentation and post-work verification |
| Topic 5: Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations |
API Pressure Vessel Inspector Sample Questions:
Question 1
What is the recommended shell temperature, per API 510 during a hydrostatic test of a vessel,
1"thick?
A. 10 ° F above MDMT
B. 30 ° F above ambient
C. 30 ° F above testing liquids temperature
D. 65 ° F above ambient
Question 2
Describe the considerations and procedures for pressure testing insulated pressure vessels under API-510.
Question 3
Test or inspection intervals on pressure-relieving devices in typical process service should not exceed which of the following?
A. Interval should not exceed 10 years
B. Interval should not exceed 2.5 years
C. Interval should not exceed 5 years
D. Interval should not exceed 7.5 years
Question 4
API-510 mandates the consideration of which factors for rerating a pressure vessel?
A. Design temperature and pressure only
B. Corrosion rates and materials of construction
C. Only the original design criteria
D. Design temperature, pressure, and material properties
Question 5
Explain the process and benefits of integrating API-510 inspection standards with ISO 9001 quality management systems.
Solutions:
| Question 1 Answer: A | Question 2 Answer: Only visible for members | Question 3 Answer: C | Question 4 Answer: D | Question 5 Answer: Only visible for members |
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